PHS-01 Pendulum Hammer Striking Tester

1. Introduction to the Pendulum Hammer Striking Tester

The Pendulum Hammer Striking Tester (PHS-01) is an advanced instrument designed for evaluating the mechanical robustness and impact resistance of various materials and products. This essential tool is utilized across multiple industries, including electronics, packaging, medical devices, and pharmaceuticals, ensuring that products can withstand the rigors of real-world applications. By adhering to international standards such as IEC 60068-2-75, the PHS-01 provides reliable assessments of a product’s ability to endure mechanical stresses, thereby enhancing safety and durability.

2. How the Pendulum Hammer Striking Tester Works

Working Principle

The Pendulum Hammer Striking Tester employs a pendulum mechanism to deliver controlled impacts to test specimens. The device features an auto-lifting pendulum that is released from various heights, striking the sample to evaluate its impact resistance. This method allows for precise control over the impact energy, which is critical for accurately assessing the durability of the material under test.

Key Features

• PLC and HMI Touch Screen Control: The user-friendly interface allows for easy operation and precise adjustments to test parameters.
• Auto-lifting Pendulum: The pendulum is automatically lifted to the desired height, ensuring consistent testing conditions.
• Adjustable Impact Energy: Users can select impact energies ranging from 0.14J to 5J, accommodating a variety of materials and testing requirements.
• Sample Mounting Fixture: The adjustable fixture secures samples firmly, ensuring they are positioned perpendicularly to the impact direction for accurate results.

3. Key Applications of the Pendulum Hammer Striking Tester

Testing Mechanical Robustness

The primary application of the PHS-01 is to test the mechanical robustness of products, verifying their ability to withstand impacts without failing. This is particularly vital in industries where products are frequently subjected to physical stresses during transportation, installation, or use.

Industries Benefiting from the Tester

• Packaging Materials: Ensures packaging can protect contents effectively.
• Medical Device Materials: Validates the durability of critical medical components.
• Pharmaceuticals: Confirms that packaging maintains integrity under stress.
• Adhesives: Tests adhesive strength and durability under impact.
• Textiles and Electronics: Assesses materials used in consumer products for durability.

4. Overview of IEC 60068-2-75 Standard

What is IEC 60068-2-75?

IEC 60068-2-75 is an international standard that establishes test methods for assessing the mechanical robustness of equipment and products. This standard outlines how to evaluate a specimen’s ability to endure rigorous impacts, ensuring that products meet safety and reliability requirements.

Test Methods Covered in IEC 60068-2-75

The standard specifies three methods for conducting impact tests:

• Pendulum Hammer Test: Utilizes the pendulum hammer method for controlled impact testing.
• Spring Hammer Test: Involves a spring-loaded hammer to deliver consistent impacts.
• Vertical Falling Hammer Test: Uses a falling weight to simulate impacts during normal use.

Relevance to the PHS-01 Tester

The PHS-01 is explicitly designed to perform tests in accordance with IEC 60068-2-75, ensuring that all results align with global mechanical robustness standards. This compliance adds significant credibility to the testing process and the results obtained.

5. Test Methods for the Pendulum Hammer Striking Tester

Impact Energy Range and Control

The PHS-01 offers a wide range of impact energies, from 0.14J to 5J, allowing users to tailor tests to the specific requirements of the materials being evaluated. The impact energy is determined by the height from which the pendulum is released, facilitating consistent testing conditions.

Sample Mounting and Fixture Adjustability

Samples are secured in a specialized mounting fixture that is adjustable for thickness and size. This ensures that each sample is tested perpendicularly to the hammer’s impact direction, a crucial factor for obtaining reliable results.

6. Significance of the Test Process

Conducting tests with the Pendulum Hammer Striking Tester is vital for several reasons:

• Product Safety: It helps manufacturers ensure their products can withstand impacts that may occur during everyday use or transit.
• Regulatory Compliance: Many industries require compliance with standards like IEC 60068-2-75 to ensure product safety and reliability.
• Quality Assurance: Regular testing can identify potential weaknesses in materials, enabling manufacturers to improve their designs and materials for enhanced durability.

7. Technical Specifications of the PHS-01 Pendulum Hammer Striking Tester

• Impact Energy Levels: 0.14J, 0.2J, 0.35J, 0.5J, 0.7J, 1J, 2J, 5J
• Equivalent Mass: 0.25kg, 0.5kg, 1.7kg
• Fall Heights: 56mm to 400mm, depending on the selected impact energy
• Plywood Dimensions: 175 x 175 mm, 8 mm thickness
• Power Supply: AC 110~220V 50/60Hz
• Control System: PLC-based control with Human Machine Interface (HMI)

8. Compliance with IEC 60068-2-75 and GB/T 2423.55

IEC 60068-2-75 Compliance

The PHS-01 Pendulum Hammer Striking Tester is fully compliant with IEC 60068-2-75, ensuring that all testing conducted with this equipment meets international standards for mechanical robustness.

GB/T 2423.55 Standard Overview

In addition to compliance with IEC 60068-2-75, the PHS-01 also adheres to the GB/T 2423.55 standard, which outlines similar mechanical testing procedures specific to the Chinese market, further enhancing the credibility of test results.

9. Why Choose the PHS-01 Pendulum Hammer Striking Tester?

Accurate and Reliable Results

The PHS-01 ensures precise control over impact energy and height, leading to reliable and repeatable test outcomes. This accuracy is essential for manufacturers aiming to meet safety standards and improve product durability.

User-friendly Operation

With its advanced PLC control system and touch-screen interface, the PHS-01 is simple to operate, minimizing the chances of user error and facilitating quick setup for various tests.

Versatile Applications

This tester is applicable across numerous industries, making it an indispensable tool for manufacturers and quality inspection agencies committed to ensuring product durability and safety.

10. Conclusion: Ensuring Product Durability with the Pendulum Hammer Striking Tester

Investing in the PHS-01 Pendulum Hammer Striking Tester ensures that your products meet stringent mechanical robustness standards like IEC 60068-2-75. Its precision, automation, and ease of use make it an essential tool for manufacturers looking to guarantee the safety and durability of their products in a variety of challenging environments.

FAQ

1. What is the Pendulum Hammer Striking Tester used for?
   The tester evaluates the impact resistance and mechanical robustness of materials and products to ensure they can withstand physical stresses.
2. How does the PHS-01 comply with IEC 60068-2-75?
   It is designed to perform impact tests in accordance with the standards outlined in IEC 60068-2-75, ensuring reliable and standardized testing.
3. What industries benefit from using this tester?
   Industries such as electronics, packaging, medical devices, and pharmaceuticals utilize the PHS-01 to ensure product durability and safety.
4. What types of materials can be tested?
   The PHS-01 can test a variety of materials, including plastics, metals, and composites used in consumer products and packaging.
5. What is the range of impact energy levels for the tester?
   The PHS-01 offers impact energy levels from 0.14J to 5J, allowing for flexible testing based on specific material requirements.