GLT-01 Gross Leak Bubble Tester

Standard: ASTM F2096
Manufacturer: Cell Instruments
Applications: Packaging materials, medical device materials, pharmaceutical testing, adhesives, textiles, paper and cardboard containers, and more.
Customization: Available for special testing requirements and automation transformations

Categories ASTM F2096, Gross Leak Tester, Leak Testing, Plastic Testing Tag Gross Leak Tester

I. Introduction to the Gross Leak Bubble Tester

Leak testing is a critical component in quality assurance across various industries, ensuring the integrity and safety of packaging materials and containers. The Gross Leak Bubble Tester is a specialized instrument designed to detect leaks with high sensitivity and accuracy. By identifying leaks early, this tester helps prevent product contamination and ensures compliance with industry standards.

II. Applications of the Gross Leak Bubble Tester

The Gross Leak Bubble Tester serves a wide range of industries, including packaging, food, medical, pharmaceutical, adhesives, beverages, daily chemicals, textiles, plastics, electronics, and quality inspection agencies. Specific use cases include testing the integrity of packaging materials, medical device packaging, and pharmaceutical containers. Ensuring the seal integrity of these products is crucial for maintaining their quality and safety throughout their shelf life.

III. Key Features and Benefits

High Sensitivity and Accuracy: The Gross Leak Bubble Tester provides reliable detection of even the smallest leaks by supplying gas in a stable manner.
User-Friendly Interface: Equipped with an HMI touch screen, the tester offers an intuitive interface that simplifies the testing process.
Customizable Testing Parameters: The PLC-controlled unit ensures industrial-level stability, allowing users to customize testing parameters to meet specific requirements.
Durable Construction: Built to withstand rigorous testing environments, the tester’s robust construction ensures long-term use.
Compliance with Industry Standards: Integration with the pressure decay test method is offered as an option, enhancing the tester’s versatility and compliance with various industry standards.

IV. Technical Specifications

Test Range	0~30KPa (or as required)
Chamber Acrylic	342015cm LWH
Compressed Air	0.6MPa (Prepared by user)
Power	110~220V 50/60Hz

V. Test Methods

Gross leak testing involves submerging a test sample in water and applying a vacuum to detect leaks. This method is effective for identifying leaks that could compromise the integrity of packaging.

1. Detailed Description of the Test Setup and Procedure

Setup: Ensure the tester is properly calibrated and set up according to the manufacturer’s instructions.
Sample Preparation: Prepare the sample by ensuring it is clean and free of any visible damage.
Submerging the Sample: Place the test sample in the water chamber of the tester.
Applying Vacuum: Activate the vacuum to create a pressure differential that will highlight any leaks.
Observing for Leaks: Monitor the sample for the presence of bubbles, which indicate leaks.

2. Step-by-Step Guide on How to Use the Gross Leak Bubble Tester

Prepare the Tester: Turn on the tester and ensure all settings are configured correctly.
Insert the Sample: Place the test sample in the designated chamber.
Start the Test: Initiate the test by applying a vacuum.
Monitor the Sample: Watch for bubbles emerging from the sample, indicating a leak.
Record Results: Document the presence or absence of leaks for quality control records.

3. Interpretation of Test Results

Positive results (presence of bubbles) indicate a leak, requiring corrective action to ensure the packaging’s integrity. Negative results (no bubbles) confirm the sample’s integrity, ensuring it meets quality standards.

VI. Introduction to ASTM F2096

ASTM F2096 is a widely recognized standard for detecting gross leaks in packaging materials. It specifies the test methods and acceptance criteria for ensuring the integrity of packaging used in various industries.

Importance of Compliance with ASTM F2096

Compliance with ASTM F2096 is crucial for maintaining product quality and safety. Adhering to this standard ensures that packaging materials meet the necessary requirements for leak integrity, preventing contamination and preserving product efficacy.

Key Elements of the ASTM F2096 Test Method

The ASTM F2096 test method involves several critical steps, including sample preparation, pre-conditioning, and the application of a vacuum to detect leaks. These steps ensure consistent and reliable results across different testing scenarios.

ASTM F2096 Test Method

Sample Preparation

Samples can include various types of packaging materials, such as flexible pouches, rigid containers, and medical device packaging. Proper sample preparation is essential for accurate testing results.

Test Procedure

Pre-conditioning the Samples: Condition the samples according to the standard’s specifications to ensure accurate testing.
Submerging the Test Sample in Water: Place the sample in the water chamber, ensuring it is fully submerged.
Applying Vacuum to the Sample: Activate the vacuum to create a pressure differential.
Observing for the Presence of Bubbles Indicating Leaks: Monitor the sample for bubbles, which indicate the presence of leaks.

Acceptance Criteria and Interpretation of Results

According to ASTM F2096, the presence of bubbles indicates a leak, necessitating corrective measures. No bubbles suggest that the packaging material is leak-free and meets the required standards.

VII. Customizable Solutions

We offer a range of customization options to meet unique testing requirements. Our solutions include tailored sizes, shapes, and testing conditions to match specific needs, ensuring that our Gross Leak Bubble Tester can handle diverse testing scenarios.

VIII. Quality Assurance and Compliance

Ensuring Compliance with International Standards and Regulations

Our Gross Leak Bubble Tester is designed to comply with international standards and regulations, ensuring that your products meet global quality benchmarks.

Importance of Rigorous Testing in Maintaining Product Quality and Safety

Rigorous testing is essential for maintaining the highest levels of product quality and safety. By using the Gross Leak Bubble Tester, you can identify potential issues early and ensure that your products meet stringent quality standards.

Role of the Gross Leak Bubble Tester in Quality Control Processes

The Gross Leak Bubble Tester plays a vital role in quality control processes by providing accurate and reliable leak detection. This ensures that packaging materials maintain their integrity throughout their lifecycle, protecting the contents from contamination and damage.

IX. FAQ

1. What types of packaging materials can the Gross Leak Bubble Tester evaluate?

The tester can evaluate a variety of packaging materials, including flexible pouches, rigid containers, and medical device packaging.

2. How does the Gross Leak Bubble Tester detect leaks?

The tester detects leaks by submerging the sample in water and applying a vacuum. The presence of bubbles indicates a leak.

3. Why is compliance with ASTM F2096 important?

Compliance with ASTM F2096 ensures that packaging materials meet necessary standards for leak integrity, preventing contamination and ensuring product safety.

4. Can the Gross Leak Bubble Tester be customized for specific testing needs?

Yes, we offer customization options to meet unique testing requirements, including tailored sizes, shapes, and testing conditions.

5. What role does the Gross Leak Bubble Tester play in quality control?

The tester plays a critical role in quality control by providing accurate and reliable leak detection, ensuring that packaging materials maintain their integrity and protect the contents effectively.

Reference

ASTM F2096 Standard Test Method for Detecting Gross Leaks in Packaging by Internal Pressurization (Bubble Test)